The Mondaloy File
v7 · UPDATED APR 16 2026
§ 00 · Top
§ 00 · The Claim § 01 · The People § 02 · The Material § 03 · Chronology § 04 · The Cluster § 05 · Who's Excluded § 06 · Base-Rate Test § 07 · Corporate Chain § 08 · Deletions § 09 · Questions · FOIA § 10 · Share
Open-Source Investigation · Updated v7

Three people knew how to make a metal America needs for its rocket engines. They're all gone.

The patents expired in 2012. One inventor died of cancer in 2014. The second inventor and the general who funded the program vanished in 2025–2026, inside a cluster of five unresolved disappearances at named US defense institutions. This is the documented record.

Five senior cleared defense personnel have vanished on foot, without a trace, in a ten-month window — roughly 10× the expected rate for a population this size. Two of them held irreplaceable knowledge of Mondaloy, a rocket-engine alloy the United States currently cannot reproduce.

Factual base: High confidence — patent records, SEC filings, police reports
Causal link: Medium — worth investigating, not worth concluding
documented
claimed
inferred
disputed
Primary Source @0xTars
Supplementary SpaceNews · Daily Mail · LASD · SEC
For Reporters All sources linked · FOIAs tracked · corrections welcome
§ 01 · The People

The three who knew.

An inventor. A qualifier. A funder. Between them they held every step of how Mondaloy moved from a laboratory composition to a flight-qualified rocket engine component.

MONDALOY AR1 ENGINE ~12 COMPONENTS MJR INVENTOR Monica Jacinto Reza Aerojet Rocketdyne → JPL NASA MISSING · JUN 22 2025 DH QUALIFIER Dallis Hardwick AFRL Materials Directorate DECEASED · JAN 5 2014 WM FUNDER Maj. Gen. W. Neil McCasland Commander, AFRL (2011–2013) MISSING · FEB 27 2026
Patents expired 2012 · Knowledge lived in human heads
§ 02 · The Material

The alloy the US can't reproduce.

High-performance rocket engines push hot oxygen through metal parts at extreme pressure. Hot oxygen makes most metals catch fire. Russia solved this in the 1960s. For decades the US military launched its own spy satellites on Russian-built RD-180 engines because America could not make an equivalent.

In the mid-1990s two metallurgists at Rockwell International invented a nickel-based superalloy that could survive that environment without igniting or cracking. They called it Mondaloy, a portmanteau of Monica Jacinto and Dallis Hardwick.

After Russia cut off RD-180 servicing in March 2022 over Ukraine sanctions, Mondaloy became the material standing between the United States and a gap in its ability to put national security assets into orbit.Documented

The technical significance

Mondaloy is used in roughly twelve components of the AR1 engine: preburner, turbine rotor, turbine housing, ducts, lines, and hot-gas manifold. Everything that touches oxygen-rich combustion. It can be cast, forged, or 3D-printed. Two variants exist, Mondaloy 100 and Mondaloy 200, optimised for different temperature and pressure ranges.

The AR1 program was an $804 million public-private partnership between the US Air Force, Aerojet Rocketdyne, and United Launch Alliance, designed to be the domestic replacement for the RD-180.

The critical fact

All three US patent applications for Mondaloy were filed between 2001 and 2009. All three were abandoned. The last expired in December 2012. After that date the composition was technically public from expired filings, but composition is not the recipe. The recipe is twenty years of process development — how to cast it, heat-treat it, machine it, print it, integrate it — and that lived in human heads.Inferred

Co-Inventor · Production Lead
MJR
Monica Jacinto Reza
Technical Fellow, Aerojet Rocketdyne → JPL NASA
Columbia metallurgical engineering, BS. UCLA materials science, MS. Joined Rocketdyne in 1988. Co-invented Mondaloy. Spent twenty-five years taking the alloy from lab composition to flight qualification through successive Air Force and NASA contracts. Holder of US Patent 2010/0266442 A1. AIAA Associate Fellow. The only living person who knew the full manufacturing chain end to end. Moved quietly to JPL under her family name some time after 2023.
MISSING · JUN 22 2025
Co-Inventor · Government Qualifier
DH
Dallis Hardwick
Senior Civilian Scientist, AFRL Materials Directorate
Co-invented Mondaloy at Rockwell Science Centre. Moved to AFRL at Wright-Patterson. By 2005 she led all materials research for advanced gas turbine engines. Her directorate was the government side of the Mondaloy cost-sharing contracts, qualifying the alloy for military use. Received the Meritorious Civilian Service Medal in 2010 and was the first woman to receive the TMS Structural Materials Division Distinguished Service Award.
DECEASED · JAN 5 2014 (cancer)
Program Funder · Commander
WM
Maj. Gen. W. Neil McCasland
Commander, Air Force Research Laboratory (2011–2013)
PhD, MIT. A thirty-four-year Air Force career. Commanded AFRL at Wright-Patterson, managing $4.4 billion in S&T funding including every Mondaloy program. Previously Director of Space Acquisition in the SecAF's office, Executive Secretary of SAPOC — the committee overseeing every DoD Special Access Program — and Commander of Phillips Research Site at Kirtland AFB. Post-retirement ties to UAP disclosure networks appear in the WikiLeaks Podesta emails.
MISSING · FEB 27 2026
§ 03 · Chronology

Thirty years, one arc.

Key events from the invention of Mondaloy through the current disappearance cluster — patents, corporate transfers, institutional milestones, and the five cases.

mid-1990s
Mondaloy invented at Rockwell Science Centre
Monica Jacinto and Dallis Hardwick develop a nickel-based superalloy that can survive high-pressure gaseous oxygen without burning or cracking.
1999
First AFRL cost-sharing contract
Air Force Research Laboratory begins funding Mondaloy development. NASA follows shortly after.
2001–2009
Three US patent applications filed
All three abandoned. The last expires December 2012.
2011–2013
McCasland commands AFRL
A $4.4 billion budget covering every Air Force S&T program. Hardwick's Materials Directorate and Reza's Aerojet Rocketdyne contracts both flow through his authority.
Dec 2012
Last Mondaloy patent expires
From this date forward, Mondaloy exists only as trade secrets inside human heads.
Jan 5, 2014
Dallis Hardwick dies
Stage IV breast cancer. Hospice of Dayton, Ohio. Natural death, confirmed by death certificate.Documented
Mar 2022
Russia cuts off RD-180 servicing
A response to Ukraine sanctions. Mondaloy becomes operationally critical for US national security space launch.
Jul 2023
L3Harris acquires Aerojet Rocketdyne for $4.7B
Reza transitions to JPL under her family name some time after the acquisition.
Mar 2025
AE Industrial Partners hires Andrew Boyd
A former CIA Senior Intelligence Service Officer, Chief of Station, and Director of the CIA Center for Cyber Intelligence joins as Operating Partner.Documented
May 4, 2025
Anthony Chavez disappears
A thirty-year LANL engineer, age 78, walks out of his Los Alamos home on foot. Leaves wallet, car keys, locked car. No phone. Never found.Documented
Jun 22, 2025
Monica Reza vanishes
Hiking near Mt. Waterman in Angeles National Forest. Thirty feet behind a companion, waves, gone. FLIR-negative. Scent dogs track to a beanie in a ravine, then nothing. A multi-agency search finds no body.Documented
Jun 26, 2025
Find A Grave memorial created for Reza
Memorial ID 284387277. Death date listed as June 22. Burial type: "green burial." Location: Angeles National Forest. No body had been recovered. Helicopters still searching. The memorial was later deleted.DocumentedDisputed
Jun 26, 2025
Melissa Casias disappears
A LANL admin assistant, age 53, last seen walking on Highway 518 near Talpa, NM. Both phones found factory-reset at her home.Documented
Aug 28, 2025
Steven Garcia vanishes
A KCNSC property custodian, age 48, walks out of his Albuquerque home with a handgun and a water bottle. Leaves phone, keys, wallet, car. KCNSC searches his work computers within days.Claimed
Dec 2024 – Feb 2026
RPMS and CAMINO facilities open
Sandia and KCNSC open joint additive manufacturing facilities for nickel-based superalloys in weapons components. Same material family as Mondaloy.Documented
Jan 2026
AE Industrial Partners to acquire Rocketdyne
L3Harris announces sale of a 60% stake in the propulsion business for $845M. SEC filings make no mention of CFIUS.Documented
Feb 19, 2026
Trump signs UAP disclosure executive order
A 300-day clock for federal agencies to produce or justify withholding classified UAP records.Documented
Feb 27, 2026
William McCasland disappears
Walks out of his Albuquerque home in a fifty-four-minute window. Takes wallet, hiking boots, a .38 revolver, a red backpack. Leaves phone, glasses, wearables. FBI joins the search March 11. Over 700 homes canvassed. Nothing found.Documented
§ 04 · The Disappearance Cluster

Five people. One nexus.

Four of the five disappearances fall inside a ninety-mile triangle anchored by Los Alamos, Taos County, and Albuquerque — three sites whose defense facilities share classified networks and the same material-science mission. The fifth is Reza, last seen in California.

Disappearance site
Public last-seen location or city of residence
Defense facility
LANL · Sandia · KCNSC · Kirtland AFB
Facility nexus
Shared classified networks · shared mission
On map precision. Residential addresses are shown at approximate city-level coordinates — precise locations are not published. Public last-seen locations (Mt. Waterman, Highway 518) are marked accurately. Scale matters: Albuquerque to Los Alamos is ninety miles. A source told the Daily Mail: "That entire mission runs out of Kirtland Air Force Base."
Name / Age Date Institution Location Behavioural Signature Status
Anthony Chavez
78 · retired 30yr engineer
May 4, 2025 LANL Los Alamos, NM on footno phonewallet leftdaylight Missing
Monica Reza
60 · Technical Fellow
Jun 22, 2025 Aerojet / JPL Angeles NF, CA on foot · hikingcompanion presentno trace Missing
Melissa Casias
53 · active admin
Jun 26, 2025 LANL Taos County, NM on footphones leftphones factory-reset Missing
Steven Garcia
48 · property custodian
Aug 28, 2025 KCNSC Albuquerque, NM on footno phonewallet leftfirearm Missing
W. Neil McCasland
68 · retired AFRL commander
Feb 27, 2026 AFRL Albuquerque, NM on footno phonefirearmdaylighthiking gear Missing
§ 05 · Who's Not in the Cluster, and Why

The sharpshooter test.

A broader "ten dead/missing scientists" narrative is currently cirulating. This file uses a tighter filter: unresolved disappearance of cleared personnel at a named US defense institution, with the on-foot / no-phone / no-body signature. That filter excludes the following cases — not because they don't matter, but because they don't fit the pattern documented here.

Name Incident In cluster? Filter reason
Suzanne Grillmair
Wildlife biologist
Shot, Oct 2025 Out Homicide with an identified suspect (Freddy Snyder). A known cause of death, not an unresolved disappearance. Included in the base-rate footnote for adjacent facility ties, not in the core cluster.
Felipe Loureiro
DoD contractor
Murdered, 2025 Out Homicide with forensic evidence and a suspect pool. A different profile: a body, a scene, an investigation with a trajectory. The anomaly this file documents is disappearances without traces.
Dallis Hardwick
Co-inventor, Mondaloy
Died, Jan 2014 Out of disappearance cluster; in Mondaloy triangle Natural death from Stage IV breast cancer, confirmed by death certificate and hospice records. Appears in the triangle as one of the three who held the knowledge, not as a disappearance.
Various scientists in circulating lists
2023–2025 period
Various Out Includes deaths with known causes (accident, illness), professional profiles outside defense (academic biotech, unrelated industries), and incidents where the individual was later located alive. Including these inflates the denominator and weakens the signal.

On the filter itself

The Texas-sharpshooter critique (that the cluster was noticed first and the boundary was drawn around it) is a legitimate one. The response is not to widen the net but to define it publicly and hold to it: a specific profile (cleared, named institutions) and a specific signature (on foot, no phone, no trace, usually leaving a wallet behind). Under that filter the observed rate is roughly ten times expected at p = 0.0002. Widen the filter and the signal collapses into noise. Narrow it further and every case inside still fits.

§ 06 · Base-Rate Test

Is this actually anomalous?

A Poisson test against the expected rate of disappearances for senior cleared personnel at named US defense institutions, using the filter defined above.

5
Unresolved disappearances
in ten months
0.5
Expected disappearances
over thirty-two months
10×
Observed rate
vs. expected
.0002
Poisson p-value
(signal holds 10K–90K pop)
What is a Poisson test

A Poisson test asks a simple question. Given how often something usually happens, how surprising is it that we saw this many in this window? The output, a p-value, is the probability that a run this extreme or worse could have come from ordinary background rates alone. A p-value of 0.0002 means there is roughly a one-in-five-thousand chance of seeing five disappearances in ten months if nothing unusual is happening. That does not prove anything unusual is happening. It says the null hypothesis — "this is just the normal rate" — is a poor fit to the data.

Methodology. Population: roughly 25,000 senior cleared personnel at named institutions. Assumed missing-persons rate for stably employed older professionals: 0.75 per 100,000 per year. If the true rate is two or three times higher, the signal weakens — but the case that senior cleared defense workers go missing at triple the ordinary rate is a hard one to make. Murders in the broader list (Grillmair, Loureiro) sit within statistical noise: two observed against roughly 1.3 expected. The murders are not the anomaly. The disappearances are.
§ 07 · Corporate Chain of Custody

Seven owners. One pending sale.

The Mondaloy trade secrets have passed through seven corporate owners in thirty years. The 2026 transaction raises specific regulatory questions.

1990sRockwell Int'l
1996Boeing$3.2B
2005Ruby Acq. / UTC$700M
2005P&W Rocketdyne
2013GenCorp / Aerojet$550M
2023L3Harris$4.7B
2026 · pendingAE Industrial Partners$845M

The CFIUS gap

The L3Harris 10-K filed February 12, 2026 does not mention CFIUS — the Committee on Foreign Investment in the United States — anywhere in relation to the AE Industrial transaction. Neither does any other SEC filing between December 2025 and March 2026.Documented

CFIUS is the federal body that must review any foreign investment in critical American defense technology. Rocket propulsion alloys are regulated under ITAR. AE Industrial Partners is backed by unnamed sovereign wealth fund investors. Three possibilities exhaust the space:

  1. CFIUS reviewed and L3Harris failed to disclose — an SEC violation.
  2. The deal was structured to stay below review thresholds — technically legal, and exactly what the 2018 CFIUS reform law was meant to close.
  3. Nobody filed and CFIUS didn't initiate a review on its own — a regulatory failure.

One of these must be true. All three are findings.

§ 08 · Deletion Pattern

Four items removed. Four platforms.

Content discussing the Reza memorial or the phone evidence was removed across four platforms by four apparent actors. Deletions are not evidence of coordination. The pattern is on the record regardless.

Find A Grave
A memorial for Reza was created June 26, 2025, listing a death date and a "green burial" location while helicopters were still searching. Later deleted. The creator account, "lillian," went inactive.
Memorial ID 284387277
Substack
The publication "Sub Intelligence Agency" was deleted within roughly two weeks of launching. It had published an article about the Find A Grave memorial anomaly.
Post ID p-192335136
Facebook · SAR
A Montrose Search and Rescue post acknowledging that "technical experts" had obtained cell phone forensic data in the Reza case. Deleted.
Platform: Facebook
Facebook · Group
The civilian search group "Find Monica" was deleted after a member posted a theory about phone tampering.
Platform: Facebook
§ 09 · Unanswered Questions · FOIA Tracker

Checkable. Answerable.

Every question below is resolvable through public records, a FOIA request, or subpoena power. Status updates as responses come in. If you file one or receive a response, DM @tomnowa on 𝕏.

01
Who created the Find A Grave memorial for Monica Reza four days into the search, and on what basis was "green burial" listed when no body had been recovered?
Memorial ID and creator username ("lillian") are on record with Ancestry.com. An email and IP address exist in their database.
FOIA Status
N/A · private platform
Subpoena route only
02
What do the cell phone forensics obtained in the Reza case show?
Montrose SAR acknowledged that "technical experts" obtained cell phone forensic data. That post was deleted. The data has never been publicly released.
CPRA (CA)
● pending · LASD
Filed Mar 2026
03
Did Judge Abbasi routinely release defendants with loaded-weapon charges on their own recognizance?
Re: Grillmair case. Freddy Snyder was released OR after arrest with a loaded unregistered rifle on the victim's property. 12 months of comparable decisions from PACER would answer this.
PACER
● pulling records
Vol. analysis in progress
04
Did Freddy Snyder actually complete the hunter safety course cited in the dismissal of his charges?
Charges dismissed under CA Penal Code 1385 eleven days before Grillmair's murder. California DFW maintains provider records.
CPRA (CA DFW)
● pending
Filed Feb 2026
05
Why did KCNSC run a counterintelligence-style search of Steven Garcia's work computers within days of his disappearance, and then say nothing publicly for eight months?
That is not how an HR office responds to a missing employee. It is how counterintelligence responds to potential data exfiltration by a cleared individual. KCNSC and DOE declined to comment.
FOIA · DOE
● pending
Filed Jan 2026 · ETA TBD
06
Why do L3Harris's SEC filings related to the $845M Rocketdyne transaction never mention CFIUS?
A PE firm backed by unnamed sovereign wealth funds acquiring ITAR-controlled rocket propulsion technology should trigger mandatory CFIUS review.
SEC Inquiry
— no FOIA route
Referred to Sen. Banking staff
07
Why was Anthony Chavez's missing-person report delayed by four days?
A thirty-year LANL engineer vanishes from a small, heavily monitored town, and only the local police investigate. No FBI. No DOE. No state police.
FOIA · LAPD
✓ partial · redacted
Returned Mar 2026
08
Can the United States still produce Mondaloy?
The metallurgist who understood the crystallography is dead. The engineer who scaled it for production is missing. The general who greenlit the programs is missing. The patents are expired. The answer determines whether the US has a capability gap in national security rocket propulsion.
Referred
HASC / SASC staff
Awaiting hearing
§ 10 · Share

For the group chat.

Each card is a single argument, short enough to screenshot and legible on its own. Tap any card to jump to the full section. The file is freely redistributable for press and research use — source links preserved.